AODE as a leading oil temperature temperaturer control unit manufacturer and supplier with 14,000 square meters factory and 20 years manufacture experience, we provide different types of Oil Temperature Control Units (OTCUs) include Standard Oil Temperature Control Unit, and High-Temperature Oil Temperature Control Unit. Both of these oil temperature control units are designed for precise thermal regulation in applications requiring high-temperature stability and efficiency. These units are widely used in injection molding, die casting, rubber processing, and chemical industries, ensuring uniform heating, energy efficiency, and extended equipment lifespan. With advanced PID controllers ±1°C, high-performance pumps, and safety features, AODE’s solutions deliver consistent and reliable temperature control for industrial production.
|
|
ITEM | UNIT | Model | |||||
AOS-05(A) | AOS-10(A) | AOS-20 | AOS-30 | AOS-50 | AOSD-10 | ||
Temp control range | ℃ | Inlet water temperature +45℃-180℃ | |||||
Temp control accuracy | ℃ | PID±1℃ | |||||
Power supply | AC3∮380V 50Hz(3phase+Earth);AC3∮440V 60Hz;AC3∮460V 60Hz | ||||||
Heat transfer medium | Thermo conductive oil | ||||||
Cooling method | Indirect Cooling | ||||||
Heating capacity | KW | 6 | 9 | 9 | 18 | 24 | 9+9 |
Pump Horsepower | hp | 0.5 | 1 | 2 | 3 | 5 | 1+1 |
Pump flow | L/min | 30（22） | 85（30） | 120 | 150 | 240 | 85+85 |
Pump pressure | kg/cm² | 1.7（1.3） | 1.5（1.7） | 1.7 | 2 | 2.6 | 1.5 |
Max. power consumption | KW | 7 | 10 | 11 | 20.25 | 27.75 | 20 |
Alarm function | excess temperature/Open phase/oil starvation/ overloading/reverse turn | ||||||
Cooling water pipe | inch | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | - |
Circulating water pipe | inch | 3/8*2 | 3/8*4 | 3/8*4 | 1/2*4 | 3/4*4 | (3/8*4)*2 |
Size(L×W×H) | mm | 630*325*745 | 630*325*745 | 630*325*745 | 900*420*850 | 1400*500*1150 | 630*600*745 |
Weight | kg | 66 | 75 | 80 | 90 | 160 | 110 |
Remark: A. Volume of cooling water 20l/min(30℃.1kg/cm3), medium flow 50-100l/min B.Heating,cooling power or area ADDM-18/36 0.3㎡，ADDM-48/60 0.5㎡ C.About cold oil temperature is 200℃ D.The size of the equipment is only for reference,and the actual size of the equipment is accurate. | |||||||
|
|
ITEM | UNIT | Model | |||||||
| AEOT-20 | AEOT-30 | AEOT-40 | AEOT-50 | AEOT-75 | AEOT-100 | AEOT-150 | AEOT-200 | ||
| Temp control range | ℃ | Inlet water temperature +45℃-300℃ | |||||||
| Temp control accuracy | ℃ | PID±1℃ | |||||||
| Power supply | 3N-380V-50Hz | ||||||||
| Heat transfer medium | Thermo conductive oil | ||||||||
| Cooling method | Indirect Cooling | ||||||||
| Expansion tank capacity | L | 24 | 67 | 67 | 67 | 100 | 150 | 200 | 300 |
| Heating capacity | KW | 12/24 | 30/36 | 60 | 60 | 60/90 | 90/120 | 120/180 | 180/240 |
| Pump power | KW | 1.5 | 2.2 | 3 | 4 | 5.5 | 7.5 | 11 | 15 |
| Pump flow | m³/h | 6.5 | 10 | 12.5 | 16 | 12.5 | 25 | 45 | 50 |
| Pump pressure | m | 28 | 31 | 32 | 32 | 50 | 54 | 42 | 50 |
| Max. power consumption | KW | 25.5 | 38.2 | 63 | 64 | 95.5 | 127.5 | 191 | 255 |
| Alarm function | Inverse phase/Oil Shortage/Overheating/Overload/Oil Overflow/Abnormal Heating | ||||||||
| Cooling water pipe | inch | 1/2 | 1/2 | 1/2 | 1/2 | 1/2 | / | / | / |
| Circulating water pipe | inch | 1 | 1 | 1 | 1 | 1 | 1 | 1.5 | 2 |
| Size(L×W×H) | mm | 1200*440*1100 | 1470*500*1250 | 1720*550*1350 | 1720*550*1350 | 1690*600*1500 | 1690*600*1500 | 1780*650*1800 | 1750*800*1800 |
The oil temperature control unit works by heating thermal oil through electric heaters and circulating it through processing equipment to maintain a stable temperature. The heated oil flows into molds or machinery via a high-temperature-resistant pump and returns after heat exchange, forming a closed-loop system. A PID controller constantly adjusts the heating to ensure precise temperature control. Key components include a heating tank, circulation pump, PID temperature controller, expansion tank, safety valve, and cooling system. This system ensures efficient heat transfer, stable operation, and enhanced process accuracy across industrial applications.
| Heater | Heats the thermal oil to the desired temperature range. |
| Circulation Pump | Circulates hot oil through the system and connected equipment (e.g., molds). |
| Oil Tank/Reservoir | Stores the thermal oil and maintains stable volume during operation. |
| Temperature Controller | Typically a PID controller for precise temperature regulation. |
| Cooling System | Uses water or air to lower oil temperature when needed. |
| Sensors (RTD/Thermocouple) | Measure oil temperature and send data to the controller. |
| Safety Devices | Includes over-temperature alarms, pressure relief valves, and emergency stop. |
| Piping and Fittings | High-temperature-resistant connections to ensure leak-free circulation. |
| Electrical Control Panel | Houses PLC or microcontroller, relays, fuses, and user interface. |
| Air Exhaust System | Automatically or manually removes trapped air before or during operation. |
Injection molding (improves product quality and reduces cycle time)
Die casting (aluminum, magnesium, zinc, copper alloys)
Rubber and plastic processing (ensures material consistency)
Pharmaceutical manufacturing (precise process heating)
Food processing equipment (temperature-sensitive operations)
Chemical reactors (stable thermal control)
Laboratory thermal management (accurate high-temp testing)
High-speed rail component production
Military-grade parts manufacturing
Oil and water temperature control unit are both essential for precise thermal management but differ in operating range, cost, and applications. Oil temperature control unit is designed for high-temperature processes, typically 25°C to 350°C or more, due to oil’s high boiling point and thermal stability. Oil temperature control unit is widely used in die casting, high-precision injection molding, rubber processing, and aerospace parts where consistent high heat is crucial. However, oil unit requires more energy, regular oil replacement, and higher maintenance cost. Water temperature control unit is more cost-effective, suitable for low-to-medium temperature needs up to 180°C under pressure, such as food processing, pharma, and basic molding. For high-precision or high-heat applications, oil temperature control unit justifies its cost with stable performance. For routine industrial use, water temperature control unit offers better value. Select based on temperature needs, budget, and expected return on investment.
CE Certification: Ensures conformity with European safety and environmental protection standards.
UL Certification: Validates that electrical components meet North American safety standards.
ISO 9001: Certifies consistent quality management and production processes.
Built-in Safety Mechanisms: Includes over-temperature protection, emergency shutdown, pressure relief valves, automatic exhaust, and system fault alarms.
Explosion-Proof Options: Available for hazardous operating environments.
Pipe Component License: For specialized installations requiring high-pressure compliance.
| Step | Description |
|---|---|
| Installation Site | Place in a ventilated, dry area away from flammable materials. |
| Ground Requirements | Ensure flat, stable ground to avoid vibration during operation. |
| Pipe Connections | Connect inlet and outlet with high-temperature hoses. Check for leaks. |
| Power Supply | Match rated voltage (e.g., 380V, 3-phase). Ensure proper grounding. |
| Oil Filling | Fill recommended thermal oil to specified level. |
| Air Exhaust | Use automatic or manual exhaust to remove air before first startup. |
| Start-Up Procedure | Check connections, turn on power, set target temperature, activate circulation. |
| Monitoring | Regularly observe return oil temperature and system pressure. |
| Shutdown Steps | Stop heating first, then the pump. Delay shutdown if available. |
The global oil temperature control unit market is experiencing steady growth, driven by increasing demand in plastics, die casting, pharmaceutical, and food processing industries. With manufacturing automation expanding, businesses seek high-precision thermal management solutions to enhance production efficiency. The rising adoption of smart temperature control systems with IoT integration further strengthens market prospects. AODE, as a leader in customized thermal control solutions, is well-positioned to capitalize on this growth.
Investing in an AODE Oil Temperature Control Unit delivers substantial returns through:
Energy Savings – Optimized heating efficiency reduces power consumption by up to 20%, lowering operational costs.
Improved Product Quality – Precision temperature control ensures defect reduction, enhancing production yield.
Extended Equipment Life – Consistent thermal regulation prevents wear and tear, reducing maintenance costs.
Higher Production Efficiency – Minimized downtime leads to increased output and faster turnaround times.
Scalability – The units integrate seamlessly with automation systems, enhancing long-term productivity.
Assess Temperature Requirements – Choose a model with the right temperature range (25°C - 350°C) based on industry needs.
Consider Power and Pump Efficiency – Larger production lines require higher heating power (up to 120kW) and customized pump flow rates.
Look for Smart Control Features – AODE offers PLC, IoT-enabled monitoring, and remote-control options for enhanced efficiency.
Check Safety & Compliance – Ensure the unit meets industry safety standards, such as overheat protection and pressure monitoring.
Evaluate ROI Based on Application – Automotive, injection molding, and die-casting industries benefit the most from long-term cost savings.
With rising automation trends and increasing quality demands, investing in AODE Oil Temperature Control Units guarantees high efficiency, lower costs, and superior product quality, making them a valuable long-term asset in industrial production. For more detailed informations you can click guide to everything about oil temperature control unit. or contact us directly.
What did our happy clients say?
Recently purchased AODE’s oil temperature control unit (380V, 3-phase, 36kW heating, up to 350°C) for our die casting line in Germany. Stable, precise, and safe. Excellent build quality and responsive support. Strongly recommend!
Just received AODE’s 24kW oil temperature control unit with PID controller and leak-proof pump for our injection molding in Canada. Temperature control is fast and accurate. Great service and top product. Highly recommend!
We’ve been using AODE’s high-temp oil temperature control unit (18kW, 320°C max, dual digital displays) for rubber processing in Brazil. Runs smoothly, well-engineered and safe. Quick delivery and great after-sales support. Strongly recommended!
Bought AODE’s 12kW oil temperature control unit for pharmaceutical production in the UK. Stainless steel design, auto exhaust, and efficient thermal control. Very happy with the quality and service. Will order again!